Cause 
 | Correction 
 | 
DEFINITION:
 Loss of the transfer case drive torque during deceleration, acceleration, 
or under load. 
Review the 
Symptoms - Transfer Case 
 and perform the necessary inspections. 
 | 
Shift detent cam worn 
 | 
- Inspect for excessive wear on the shift detent cam, not allowing
 full shift fork travel. Refer to 
Transfer Case Cleaning and Inspection 
 in Transfer Case - BW 4482-NR4
 Unit Repair.
 
- Replace the faulty shift detent cam. Refer to 
Transfer Case Disassemble 
 and 
Transfer Case Assemble 
 in Transfer Case - BW 4482-NR4
 Unit Repair.
 
 
 | 
High/low shift fork pads 
 | 
- Inspect the shift fork pads for wear. Refer to 
Transfer Case Cleaning and Inspection 
 in Transfer Case - BW 4482-NR4
 Unit Repair.
 
- Replace the fork pads or other damaged components. Refer to 
Transfer Case Disassemble 
 and 
Transfer Case Assemble 
 in Transfer Case - BW 4482-NR4
 Unit Repair.
 
 
 | 
Faulty high speed
teeth on range sleeve 
 | 
- Inspect for the following conditions:
 
| •  | The input gear high speed engagement teeth for wear or damage |  
  
| •  | The engagement teeth on the range sleeve for wear or damage |  
  
- Replace the range sleeve if the teeth are faulty. Refer to 
Transfer Case Disassemble 
 and 
Transfer Case Assemble 
 in Transfer Case - BW 4482-NR4
 Unit Repair.
 
- Replace the high/low planetary carrier assembly if the input gear
 engagement teeth are faulty. Refer to 
Transfer Case Disassemble 
 and 
Transfer Case Assemble 
 in Transfer Case - BW 4482-NR4 Unit
 Repair.
 
 
 | 
High/low planetary carrier 
 | 
- Inspect the high/low planetary carrier for the following conditions: 
 
| •  | Low speed engagement teeth worn or damaged |  
  
| •  | Cracked carrier housing |  
  
| •  | Pinion gear bushings worn or out of position |  
  
| •  | Pinion gears broken or damaged teeth |  
  
-  Replace the high/low planetary carrier if any of the above conditions
 are found. Refer to 
Transfer Case Disassemble 
 and 
Transfer Case Assemble 
 in Transfer Case - BW 4482-NR4 Unit Repair.
 
 
 | 
Faulty high/low range fork 
 | 
- Inspect the high/low range fork for damage or wear. Refer to 
Transfer Case Cleaning and Inspection 
 in Transfer Case -
 BW 4482-NR4 Unit Repair.
 
-  Replace the high/low range fork if faulty. Refer to 
Transfer Case Disassemble 
 and 
Transfer Case Assemble 
 in Transfer Case - BW 4482-NR4
 Unit Repair.
 
 
 | 
Lockup shift assembly 
 | 
- Inspect the lockup shift assembly for the following conditions: 
 
| •  | Lock up collar teeth worn or damaged |  
  
- Replace the lockup shift assembly if faulty. Refer to 
Transfer Case Disassemble 
 and 
Transfer Case Assemble 
 in Transfer Case - BW 4482-NR4
 Unit Repair.
 
 
 | 
Planetary differential 
 | 
- Inspect the planetary differential for the following conditions: 
 
| •  | Cracked carrier housing |  
  
| •  | Pinion gear bushings worn or out of position |  
  
| •  | Pinion gears broken or damaged teeth |  
  
- Replace the planetary differential if any of the above conditions
 are found. Refer to 
Transfer Case Disassemble 
 and 
Transfer Case Assemble 
 in Transfer Case - BW 4482-NR4 Unit Repair.
 
 
 | 
Mainshaft front support bearing 
 | 
- Inspect the bearing in the input gear and the mainshaft journal
 for excessive wear. Refer to 
Transfer Case Cleaning and Inspection 
 in Transfer Case - BW 4482-NR4 Unit Repair.
 
-  Replace the bearing and the mainshaft if faulty. Refer 
to 
Transfer Case Disassemble 
 and 
Transfer Case Assemble 
 in Transfer Case -
 BW 4482-NR4 Unit Repair.
 
 
 | 
Sun gears 
 | 
- Inspect the sun gears for broken or damaged teeth. Refer to 
Transfer Case Cleaning and Inspection 
 in Transfer Case -
 BW 4482-NR4 Unit Repair.
 
- Replace the sun gears if faulty. Refer to 
Transfer Case Disassemble 
 and 
Transfer Case Assemble 
 in Transfer Case - BW 4482-NR4
 Unit Repair.
 
 
 |